Fried Instant Noodle Processing Line
Da SanJiang provides Fried, Dried and fresh instant noodle processing lines. All our noodle lines are made of stainless steel, and with the PLC automatic control system.
The fried instant noodle production lines produce Instant noodles that can be served in three to five
minutes by re-hydrating the noodles in boiled water. These
instant noodle production lines can also be used to make dried noodle snack foods.
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Built by Da Sanjiang - 9 Lane Fried Instant Noodle Processing Line for Maruti Quality Food Products Private Ltd , India, Output: 270,000 (pcs/shift)
SPECIFICATIONS
FIN-Serial Fried Instant Noodles Processing Lines
(40-380 thousand packs or 40-120 thousand cups / 8hrs)
| Model | FIN - 4W | FIN - 8W | FIN - 12W
| FIN - 16W | FIN - 20W |
Output
(x1000 pcs /shift)
|
40 |
80 |
120 |
160 |
200 |
|
Power capacity (kW) |
51 |
64 |
84
|
115
|
120
|
|
Steam (ton/hr) |
1
|
1.5
|
2
|
2.3
|
2.6
|
Men
/shift
|
4
|
5
|
6
|
6
|
6
|
|
Size (l.w.h) meters |
65 x 5 x 6 |
75 x 5 x 6 |
75 x 5 x 6 |
80 x 5 x 6 |
90 x 5 x 6 |
FLOW SHEET
Flour conveying → Mixing (dough preparing →
Dough Aging
→ Rolling → Slitting and Ripple Formation → Steaming
→ 1st Cooling → Cutting and Fold → Frying →
Arranging → 2nd Cooling → Inspecting and Conveying →
Product
We can provide the advanced PLC control system as well as the simple switchboard control the complete set of the equipment as well as the individual machine.
All our unit operation machines are made of SAE 304.
Hot-air-dried Easy Cooking Instant Noodles
Production Line
This process of the instant noodle processing line and instant noodles production
line is used to make easy cooking dry instant noodles that are meant to
be boiled in water for five to eight minutes before being ready to
serve. They are of low fat and taste more like fresh noodles.
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FLOW SHEET
Flour → Mixing and Dough Preparing → Aging → Rolling → Slitting / Ripple Forming
→ Steaming → First Cooling → Cutting Folding & Dividing → Drying → Second Cooling → Product
SPECIFICATIONS
| Model | Output (ton/ shift) | Power (kW) | Steam (ton /hr) | Size l.w.h (m) |
|---|
| ECN - 3 | 3T | 50 | 1 | 75 x 5 x 6 |
| ECN - 6 | 6T | 78 | 1.5 | 75 x 5 x 6 |
| ECN - 9 | 9T | 90 | 2 | 75 x 5 x 6 |
| ECN - 12 | 12T | 110 | 2.3 | 78 x 5 x 6 |
| ECN - 15 | 15T | 128 | 2.6 | 90 x 5 x 6 |
Operators: 5~6/shift
Non-fried Instant Noodles Processing Line (Hot-air-dried)
Dried instant noodles, also known as non-fried instant noodles, made by the hot-air-dried instant noodles production line, are ready to
serve in 5 minutes simply by adding boiling water to the dried noodles
in a bowl. Being low-fat and free from potential harmful chemicals that
may have been generated in the deep-fry process, the dried instant noodles are increasingly becoming popular.
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We are among the first companies in China who design and make the completely
continuous production line to make non-fried instant noodles.
The new intant noodle machine techniques we used in this processing line includes vacuum
mixers for dough preparation, multiple layer steamers, and
refrigeration noodle cooling process. The noodle machine is designed to increase
the alpha-starch gelatinization of the noodles during the steaming
process, to prevent the sticking together of the noodles, and to
enhance the re-hydration when the final product noodle cake is soaked
in hot water, so that the ready-to-serve noodles will have the
delicious texture.
We make hot air dried, non-fried instant noodle processing line that
make noodle cakes of square type, round type, long type and hand-shaped
type. We can also make one noodle machine that will make several types of
noodles. The weight of noodle is from 45g to 120g. The output capacity of the noodle machine
is from 50000 to 200000 pieces per 8 hrs. The roller width is from
200mm to 700mm.
Main Technical Parameters
of Dried Instant Noodles Production Line
DIN-Serial Cupped or Bagged Non-fried Instant Noodle Production Line
| Model
| DIN - 4W
| DIN - 6W | DIN - 8W | DIN - 12W | DIN - 16W |
|
Output
(x1000 pcs /shift)
|
40 |
60 |
80 |
120 |
160 |
Power capacity (kW) |
65 |
78 |
105
|
125
|
140
|
|
Steam (ton/hr) |
1.2
|
1.4
|
1.5
|
1.7
|
1.9
|
Men
/shift
|
5
|
6
|
6
|
6
|
6
|
|
Size (l.w.h) meters |
85 x 4 x 5 |
90 x 4 x 5 |
95 x 4 x 5 |
95 x 4.5 x 5 |
95 x 5 x 5 |
FLOW SHEET
Flour → Mixing and Dough Preparing → Compound Rolling → Aging → Continous Rolling → Slitting /
Ripple Forming → Steaming → First Cooling → Stretching, Cutting & Boxing → Drying → Second
Cooling → Product of Non-fried Instant Noodles Processing Line
Dough Making
First 30% of water is added to the wheat flour and the mixture is stirred by these mixer machines to prepare a dough. In this stage optional ingredients such as solution of food additives stored in the tank are added. We make both traditional mixers and vacuum dough mixers.
Compound Rolling
The dough is compressed into a sheet. This process is fully automatic and no human interference is required.
Continuous Rolling
The dough sheet is further compressed into a thin sheet to be ready to cut into noodles.
Cutting and Corrugating
The sheet is cut into noodle strips. Because the speed of the conveyor is set to be slower than the noodle cutter speed the noodles are twisted into the wavy form. We provide the advanced control system for the operation of the noodle cutting and wave-forming.
Stretching, Cutting and Tray-Placing
Steamer -Noodles are steamed at around 100 degree Celsius for a about 2 minutes.
Cooking Instant Noodles Processing Line - Noodles on Round Trays
Cooking Instant Noodle Processing Line - Automatic Stacking of Rectangle Noodle Tray Arrays
Cooking Instant Noodle Processing Line - Mult-layer Dryer
Cooling Chamber - Reduce the product temperature before packaging
Fried Instant Noodles Processing Line - Packing
Products of Fried Instant Noodle Processing Line
Products of Cooking Instant Noodles Processing Line